Unit Profile Correction added on 16-06-17
The recommended textbook has now been changed to:
Kilpakjian, S., and Schmid, S.R. Manufacturing Engineering and Technology, SI Edition (7e), Pearson Singapore. ISBN 9789810694067
Unit Profile Correction added on 15-06-17
The recommended textbook has now been changed to:
Kalpakjian, S., and Schmid, S.R. (2014) Manufacturing Engienering & Technology, SI Edition (7e), Pearson Singapore. ISBN 9789810694067
Overview
This unit offers extended information on material behaviours and manufacturing properties, principles of manufacturing processes and technologies. The unit aims to deepen the understanding of material selection process and enable you to identify appropriate manufacturing processes for a particular product design and development. You will study a wide variety of manufacturing processes such as bulk deformation processes, material removal processes, finishing and joining processes, micro/nano scale manufacturing and other modern manufacturing techniques and learn product design, quality management and manufacturing in a competitive environment. You will apply information literacy skills to obtain relevant engineering information and identify appropriate standards and practices. Students enrolled in distance mode can opt to attend a Residential School.
Details
Pre-requisites or Co-requisites
Prerequisites: (ENEG11008 Materials for Engineers or ENEG12005 Materials Science & Engineering) AND MATH11218 Applied Mathematics or MATH11219 Engineering Mathematics
Important note: Students enrolled in a subsequent unit who failed their pre-requisite unit, should drop the subsequent unit before the census date or within 10 working days of Fail grade notification. Students who do not drop the unit in this timeframe cannot later drop the unit without academic and financial liability. See details in the Assessment Policy and Procedure (Higher Education Coursework).
Offerings For Term 2 - 2017
Attendance Requirements
All on-campus students are expected to attend scheduled classes – in some units, these classes are identified as a mandatory (pass/fail) component and attendance is compulsory. International students, on a student visa, must maintain a full time study load and meet both attendance and academic progress requirements in each study period (satisfactory attendance for International students is defined as maintaining at least an 80% attendance record).
Residential Schools
This unit has a Optional Residential School for distance mode students and the details are:
Click here to see your Residential School Timetable.
Recommended Student Time Commitment
Each 6-credit Undergraduate unit at CQUniversity requires an overall time commitment of an average of 12.5 hours of study per week, making a total of 150 hours for the unit.
Class Timetable
Assessment Overview
Assessment Grading
This is a graded unit: your overall grade will be calculated from the marks or grades for each assessment task, based on the relative weightings shown in the table above. You must obtain an overall mark for the unit of at least 50%, or an overall grade of ‘pass’ in order to pass the unit. If any ‘pass/fail’ tasks are shown in the table above they must also be completed successfully (‘pass’ grade). You must also meet any minimum mark requirements specified for a particular assessment task, as detailed in the ‘assessment task’ section (note that in some instances, the minimum mark for a task may be greater than 50%). Consult the University’s Grades and Results Policy for more details of interim results and final grades.
All University policies are available on the CQUniversity Policy site.
You may wish to view these policies:
- Grades and Results Policy
- Assessment Policy and Procedure (Higher Education Coursework)
- Review of Grade Procedure
- Student Academic Integrity Policy and Procedure
- Monitoring Academic Progress (MAP) Policy and Procedure – Domestic Students
- Monitoring Academic Progress (MAP) Policy and Procedure – International Students
- Student Refund and Credit Balance Policy and Procedure
- Student Feedback – Compliments and Complaints Policy and Procedure
- Information and Communications Technology Acceptable Use Policy and Procedure
This list is not an exhaustive list of all University policies. The full list of University policies are available on the CQUniversity Policy site.
- Clearly establish the relationships between the microstructural of materials and their mechanical and manufacturing properties
- Explain various bulk deformation and material removal processes as applicable to ductile and brittle materials; and the machine tools that are used to carry out these operations
- Calculate numerically the forces, torques and power requirements for various processing different materials for bulk deformation
- Mathematically analyse the mechanics of metal cutting and the control of various process parameters to achieve optimum material removal and machining economics
- Apply the knowledge of engineering metrology, instrumentation and quality assurance of manufacturing of products
- Apply information literacy skills, obtain relevant engineering information and identify appropriate standards and practices
- Work, learn and communicate in an ethical, professional manner, both individually and in teams
Learning outcomes are linked to Engineers Stage 1 Competencies and also discipline capabilities. You can find the mapping for this on the Engineering Undergraduate Course website.
Alignment of Assessment Tasks to Learning Outcomes
| Assessment Tasks | Learning Outcomes | ||||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | |
| 1 - Practical and Written Assessment - 20% | |||||||
| 2 - Written Assessment - 20% | |||||||
| 3 - Written Assessment - 20% | |||||||
| 4 - Examination - 40% | |||||||
Alignment of Graduate Attributes to Learning Outcomes
| Graduate Attributes | Learning Outcomes | ||||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | |
| 1 - Communication | |||||||
| 2 - Problem Solving | |||||||
| 3 - Critical Thinking | |||||||
| 4 - Information Literacy | |||||||
| 5 - Team Work | |||||||
| 6 - Information Technology Competence | |||||||
| 7 - Cross Cultural Competence | |||||||
| 8 - Ethical practice | |||||||
| 9 - Social Innovation | |||||||
| 10 - Aboriginal and Torres Strait Islander Cultures | |||||||
Alignment of Assessment Tasks to Graduate Attributes
| Assessment Tasks | Graduate Attributes | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | |
| 1 - Practical and Written Assessment - 20% | ||||||||||
| 2 - Written Assessment - 20% | ||||||||||
| 3 - Written Assessment - 20% | ||||||||||
| 4 - Examination - 40% | ||||||||||
Textbooks
Principles of Modern Manufacturing, SI Version
Edition: 5th (2015)
Authors: Groover, Mikell, P.
John Wiley
New York New York , New York , USA
ISBN: 978-1-118-47420-4
Binding: Hardcover
Additional Textbook Information
An ebook access will be provided to students closer to the commencement of the term.
IT Resources
- CQUniversity Student Email
- Internet
- Unit Website (Moodle)
All submissions for this unit must use the referencing style: Harvard (author-date)
For further information, see the Assessment Tasks.
p.gudimetla@cqu.edu.au
Module/Topic
Lecture 1a: Introduction to the Unit
Lecture 1b: Introduction to Manufacturing
Lecture 1c: Microstructural Aspects & Manufacturing Properties of Engineering Materials
Chapter
Lecture Notes
Reading: Part I - Kalpakjian
Events and Submissions/Topic
- Discussion on assignments
- Machine Shop Practice
- Forming teams
Module/Topic
Lecture 2a: Synthesis of Materials - Solidification Processes, Principles of Metal Casting
Lecture 2b: Metal Casting Processes, Cast Design, Materials & Economics
Chapter
Lecture Notes
Reading: Part II - Kalpakjian
Events and Submissions/Topic
Tutorial 1
Module/Topic
Lecture 3a: Fundamentals of Metal Forming - Material behaviour, bulk deformation properties (yield strength, plasticity, strain, strain rate, strain-rate sensitivity, flow stress, ductility)
Lecture 3b: Influence of Temperature, Friction and Lubriation on Metal Forming
Chapter
Lecture Notes
Events and Submissions/Topic
Tutorial 2
Monday, 24th July 2017 - Machine Shop Session at Rockhampton TAFE
27th July 2017 - Machine Shop Session at Mackay TAFE. Refer to unit Moodle site for more details.
Module/Topic
Lecture 4a: Bulk Deformation Processes - Rolling, Forging, Extrusion, Deep Drawing: Operations, process control, parameters
Lecture 4b: Sheet Metal Working - Operations, process control, parameters
Chapter
Lecture Notes
Reading: Part III - Kalpakjian, Chapters 13 - 16
Events and Submissions/Topic
Tutorial 3
Module/Topic
Chapter
Lecture Notes
Reading: Part III - Kalpakjian, Chapter 19
Events and Submissions/Topic
Tutorial 4
Practical and Written Assessment Due: Week 5 Friday (11 Aug 2017) 11:45 pm AEST
Module/Topic
Chapter
Events and Submissions/Topic
Module/Topic
Lecture 6a: Mechanics of Metal Cutting - materials properties governing metal cutting, theory of chip formation, force, power and energy relationships, cutting parameters
Lecture 6b: Cutting Tool Technology - Tool life, Tool Materials, Geometry, Cutting Fluids
Chapter
Lecture Notes
Reading: Part IV - Kalpakjian, Chapters 21, 22
Events and Submissions/Topic
Tutorial 5
Module/Topic
Lecture 7a: Machining Operations and Machine Tools- Turning, Milling, Drilling, Boring, Shaping, Planing, Broaching
Lecture 7b:Machining Economics
Chapter
Lecture Notes
Reading: Part IV - Kalpakjian, Chapters 23 - 25
Events and Submissions/Topic
Module/Topic
Lecture 8a: Abrasive Machining - Grinding Technology & Processes
Lecture 8b: Surface Processing Operations
Chapter
Lecture Notes
Reading: Part IV - Kalpakjian, Chapters 26, 34
Events and Submissions/Topic
Tutorial 7
Written Assessment Due: Week 8 Friday (8 Sept 2017) 11:45 pm AEST
Module/Topic
Lecture 9a: Advanced Manufacturing Processes - waterjet, abrasive waterjet, laser, ECM, EDM, Plasma
Lecture 9b: Additive Manufacturing - 3D printing, VAT Photopolymerisation, Material Jetting, Binder Jetting, Material Extrusion, Powder Bed Fusion, Sheet Lamination, Directed Energy Deposition
Chapter
Lecture Notes
Reading: Part IV - Kalpakjian, Chapter 27
Events and Submissions/Topic
Tutorial 8
Module/Topic
Lecture 10: Advanced Materials - Composites, Shape Memory Alloys & Polymers, Biocomposites
Chapter
Lecture Notes
Reading: Part II - Kalpakjian, Chapters 9, 19
Events and Submissions/Topic
Tutorial 9
Written Assessment Due: Week 10 Friday (22 Sept 2017) 11:45 pm AEST
Module/Topic
Chapter
Lecture Notes
Reading: Part III- Kalpakjian, Chapter 17
Events and Submissions/Topic
Tutorial 10
Module/Topic
Lecture 12a: Joining Processes - Welding Technology
Lecture 12b: Joining Processes - Soldering, Adhesive Bonding
Chapter
Lecture Notes
Reading: Part VI - Kalpakjian
Events and Submissions/Topic
Module/Topic
Chapter
Events and Submissions/Topic
Module/Topic
Chapter
Events and Submissions/Topic
The Machine shop sessions will run in Week 3 at the TAFE campuses in Mackay and Rockhampton. Students from all other campuses are required to travel to either of these campuses on the scheduled dates below. Distance students may elect to travel to a campus nearest to them.
Rockhampton - 24th July 2017 8 a.m. to 2 p.m.
Mackay - 27th July 2017 8 a.m. to 2 p.m.
Please see the detailed run sheet on the unit Moodle site.
1 Practical and Written Assessment
The goal of this assessment is to test your observational skills and ability to relate theory to practice. You will participate in a 4-hour interactive show-and-tell session in one of the TAFE machine shops. Following this, you will answer a set of questions provided to you in the hand out. You will also access the Qld Workplace Health & Safety Act (WHS 2011) and research into the legislation related to various safety aspects in design and manufacture, and provide a 500 word essay on how you think they were followed during your visit to the TAFE machine shop.
Week 5 Friday (11 Aug 2017) 11:45 pm AEST
Submission via link on the unit Moodle site
Week 7 Friday (1 Sept 2017)
Via link on the unit Moodle site
The following criteria shall apply to this assessment:
- Your report will provide clear answers with appropriate sketches where applicable and will be duly referenced with in-text citations in Harvard Style
- Your WHS essay will draw up on several examples and relate them to appropriate sections of the WHS Act as evidence
- Explain various bulk deformation and material removal processes as applicable to ductile and brittle materials; and the machine tools that are used to carry out these operations
- Calculate numerically the forces, torques and power requirements for various processing different materials for bulk deformation
- Apply information literacy skills, obtain relevant engineering information and identify appropriate standards and practices
- Work, learn and communicate in an ethical, professional manner, both individually and in teams
- Communication
- Problem Solving
- Team Work
- Ethical practice
2 Written Assessment
The goal of this assessment is to test your ability to retrieive information about a manufacturing process of your choice and capture its state-of-the-art and future directions. You will access various databases, scientific journals, textbooks and web resources and gather relevant information and compile a professional report with a word limit ranging between 2500 and 3000 words at 1.5 line spacing using a suitable 11 or 12 point font. The final report shall be a properly structured document along with a set of good references and in-text citations in Harvard Style.
Week 8 Friday (8 Sept 2017) 11:45 pm AEST
Week 10 Friday (22 Sept 2017)
The following criteria shall apply to this assessment:
- The report will not exceed the set word limit and conform to the other format specifications
- The report will include all the elements as outlined the assessment handout
- You include a section highlighting your own veiws on the manufacturing process and its impact on the manufacturing sector in the Australian vis-a-vis global contexts
- You will include at least 20 references with at least 60% of them being reputed journal articles
- The report will be well referenced in Harvard Style
- Explain various bulk deformation and material removal processes as applicable to ductile and brittle materials; and the machine tools that are used to carry out these operations
- Calculate numerically the forces, torques and power requirements for various processing different materials for bulk deformation
- Mathematically analyse the mechanics of metal cutting and the control of various process parameters to achieve optimum material removal and machining economics
- Apply the knowledge of engineering metrology, instrumentation and quality assurance of manufacturing of products
- Apply information literacy skills, obtain relevant engineering information and identify appropriate standards and practices
- Problem Solving
- Critical Thinking
- Information Literacy
- Information Technology Competence
3 Written Assessment
This assessment will comprise a set of questions which demand short descriptive answers and numerical solutions. They are modelled around the various examples and tutorial problems you will solve during the term. The problems will span across various chapters and you will solve them progressively and submit this assessment in the later part of the term.
Week 10 Friday (22 Sept 2017) 11:45 pm AEST
Week 12 Friday (6 Oct 2017)
The following assessment criteria shall apply to this assessment:
- Short answer questions - You will provide succinct answers with neatly labelled diagrams where applicable, with proper referencing (Harvard Style)
- Numerical questions - You will present your solutions in a logical structure by providing free body diagrams where applicable, implementing the correct formulas and using the correct system of units to express your final answers. You will make appropriate and valid comments on your final results.
- Clearly establish the relationships between the microstructural of materials and their mechanical and manufacturing properties
- Explain various bulk deformation and material removal processes as applicable to ductile and brittle materials; and the machine tools that are used to carry out these operations
- Calculate numerically the forces, torques and power requirements for various processing different materials for bulk deformation
- Apply information literacy skills, obtain relevant engineering information and identify appropriate standards and practices
- Problem Solving
- Critical Thinking
- Information Literacy
- Information Technology Competence
Examination
Dictionary - non-electronic, concise, direct translation only (dictionary must not contain any notes or comments).
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