CQUniversity Unit Profile
ENEX13003 Design of Mechatronics Elements
Design of Mechatronics Elements
All details in this unit profile for ENEX13003 have been officially approved by CQUniversity and represent a learning partnership between the University and you (our student).
The information will not be changed unless absolutely necessary and any change will be clearly indicated by an approved correction included in the profile.
General Information

Overview

This unit will introduce you to the basics of mechatronics and machine design, including the design process, engineering mechanics and materials, failure prevention, and characteristics of the principal elements. You will develop an understanding of standard drawings in the communication and definition of parts and assemblies in accordance with Australian Standards. In this unit, you will also learn and apply Autodesk Inventor software or equivalent for drafting and design activities.

Details

Career Level: Undergraduate
Unit Level: Level 3
Credit Points: 6
Student Contribution Band: 8
Fraction of Full-Time Student Load: 0.125

Pre-requisites or Co-requisites

Prerequisites: ENEG11005: Fundamentals of Professional Engineering and ENEG11008: Materials for Engineers

Important note: Students enrolled in a subsequent unit who failed their pre-requisite unit, should drop the subsequent unit before the census date or within 10 working days of Fail grade notification. Students who do not drop the unit in this timeframe cannot later drop the unit without academic and financial liability. See details in the Assessment Policy and Procedure (Higher Education Coursework).

Offerings For Term 2 - 2022

Bundaberg
Cairns
Gladstone
Mackay
Mixed Mode
Online
Rockhampton

Attendance Requirements

All on-campus students are expected to attend scheduled classes – in some units, these classes are identified as a mandatory (pass/fail) component and attendance is compulsory. International students, on a student visa, must maintain a full time study load and meet both attendance and academic progress requirements in each study period (satisfactory attendance for International students is defined as maintaining at least an 80% attendance record).

Class and Assessment Overview

Recommended Student Time Commitment

Each 6-credit Undergraduate unit at CQUniversity requires an overall time commitment of an average of 12.5 hours of study per week, making a total of 150 hours for the unit.

Class Timetable

Bundaberg, Cairns, Emerald, Gladstone, Mackay, Rockhampton, Townsville
Adelaide, Brisbane, Melbourne, Perth, Sydney

Assessment Overview

1. Written Assessment
Weighting: 20%
2. Electronic Focused Interactive Learning (eFIL)
Weighting: 30%
3. Take Home Exam
Weighting: 50%

Assessment Grading

This is a graded unit: your overall grade will be calculated from the marks or grades for each assessment task, based on the relative weightings shown in the table above. You must obtain an overall mark for the unit of at least 50%, or an overall grade of ‘pass’ in order to pass the unit. If any ‘pass/fail’ tasks are shown in the table above they must also be completed successfully (‘pass’ grade). You must also meet any minimum mark requirements specified for a particular assessment task, as detailed in the ‘assessment task’ section (note that in some instances, the minimum mark for a task may be greater than 50%). Consult the University’s Grades and Results Policy for more details of interim results and final grades.

Previous Student Feedback

Feedback, Recommendations and Responses

Every unit is reviewed for enhancement each year. At the most recent review, the following staff and student feedback items were identified and recommendations were made.

Feedback from Unit evaluation

Feedback

Students praised the clearness of lecture/tutorial materials and explicit explanations in the class.

Recommendation

The unit coordinator will keep making an effort to help students gain a thorough understanding of the contents.

Feedback from Unit evaluation

Feedback

Students pointed out that 3D modelling with stress analysis was useful and introduced well with various materials.

Recommendation

More step-by-step videos on 3D modelling and technical drawings will be provided. Furthermore, the unit coordinator will endeavour to provide more extensive materials for 3D modelling and technical drawings.

Feedback from Unit evaluation

Feedback

Students felt the content for the 3D CAD part was heavy in the current time frame. It was suggested that 3D modelling using Inventor could be introduced from Week 1.

Recommendation

With the new unit content, the 3D CAD components within the unit will become the main part of this unit so that 3D CAD will be introduced from the beginning and more time will be allocated.

Unit Learning Outcomes
On successful completion of this unit, you will be able to:
  1. Interpret technical drawings to ensure effective communication and minimum manufacturing error
  2. Use common Computer-Aided Design (CAD) software to create a range of engineering components and their production drawings complying with Australian Standards
  3. Apply analytical and numerical approaches to perform load, stress, and deflection analysis under static and variable loadings
  4. Identify suitable machine and mechatronics elements from manufacturers' catalogues
  5. Develop reporting skills to present design concepts effectively and professionally using suitable engineering terminology, symbols, and diagrams that conform to Australian Standards.

The Learning Outcomes for this unit are linked with the Engineers Australia Stage 1 Competency Standards for Professional Engineers in the areas of 1. Knowledge and Skill Base, 2. Engineering Application Ability and 3. Professional and Personal Attributes at the following levels:

Intermediate
2.4 Application of systematic approaches to the conduct and management of engineering projects. (LO: 3I 5I )
3.3 Creative, innovative and pro-active demeanour. (LO: 5I )
Advanced
1.1 Comprehensive, theory-based understanding of the underpinning natural and physical sciences and the engineering fundamentals applicable to the engineering discipline. (LO: 1A )
1.2 Conceptual understanding of the mathematics, numerical analysis, statistics, and computer and information sciences which underpin the engineering discipline. (LO: 1A 3A 4A )
1.3 In-depth understanding of specialist bodies of knowledge within the engineering discipline. (LO: 1A 2I 3A 4A 5A )
1.4 Discernment of knowledge development and research directions within the engineering discipline. (LO: 1A 2I 3I 4A )
1.5 Knowledge of engineering design practice and contextual factors impacting the engineering discipline. (LO: 1A 2A 3I 4A )
1.6 Understanding of the scope, principles, norms, accountabilities and bounds of sustainable engineering practice in the specific discipline. (LO: 1I 2A 3I 4A 5I )
2.1 Application of established engineering methods to complex engineering problem solving. (LO: 3A 4A 5A )
2.2 Fluent application of engineering techniques, tools and resources. (LO: 2A 4I 5I )
2.3 Application of systematic engineering synthesis and design processes. (LO: 1I 2I 3A 4A 5I )
3.2 Effective oral and written communication in professional and lay domains. (LO: 5A )
3.4 Professional use and management of information. (LO: 5A )

Note: LO refers to the Learning Outcome number(s) which link to the competency and the levels: N – Introductory, I – Intermediate and A - Advanced.
Refer to the Engineering Undergraduate Course Moodle site for further information on the Engineers Australia's Stage 1 Competency Standard for Professional Engineers and course level mapping information https://moodle.cqu.edu.au/course/view.php?id=1511

Alignment of Learning Outcomes, Assessment and Graduate Attributes
N/A Level
Introductory Level
Intermediate Level
Graduate Level
Professional Level
Advanced Level

Alignment of Assessment Tasks to Learning Outcomes

Assessment Tasks Learning Outcomes
1 2 3 4 5
1 - Written Assessment - 25%
2 - Written Assessment - 35%
3 - Online Test - 40%

Alignment of Graduate Attributes to Learning Outcomes

Graduate Attributes Learning Outcomes
1 2 3 4 5
1 - Communication
2 - Problem Solving
3 - Critical Thinking
4 - Information Literacy
5 - Team Work
6 - Information Technology Competence
7 - Cross Cultural Competence
8 - Ethical practice
9 - Social Innovation
10 - Aboriginal and Torres Strait Islander Cultures
Textbooks and Resources

Textbooks

There are no required textbooks.

IT Resources

You will need access to the following IT resources:
  • CQUniversity Student Email
  • Internet
  • Unit Website (Moodle)
Referencing Style

All submissions for this unit must use the referencing style: Harvard (author-date)

For further information, see the Assessment Tasks.

Teaching Contacts
Jay Sul Unit Coordinator
j.sul@cqu.edu.au
Schedule
Week 1 Begin Date: 11 Jul 2022

Module/Topic

Introduction to mechanical engineering design

    - Recap of ENEM12009: Structural mechanics

    - Introduction to AS1100: Technical Drawings, Part 101: General Principles

Chapter

Lecture notes

AS1100, Part 101

Events and Submissions/Topic

Week 2 Begin Date: 18 Jul 2022

Module/Topic

Mechanical design and drafting

- Introduction to AS1100: Technical Drawings, Part 201: Mechanical engineering drawing

- Dimensioning and tolerances

Chapter

Lecture notes

AS1100, Part 201

Events and Submissions/Topic

Week 3 Begin Date: 25 Jul 2022

Module/Topic

Introduction to 3D modelling and integrated CAD/CAM/CAE

- Direct modelling vs Parametric modelling

Chapter

Lecture notes

Events and Submissions/Topic

Week 4 Begin Date: 01 Aug 2022

Module/Topic

Basics and design of shafts

    - Shaft layout

    - Design for stress

    - Shaft deflections

    - Limits and fits

Chapter

Lecture notes

Chapter 7, Shigley

Events and Submissions/Topic

Week 5 Begin Date: 08 Aug 2022

Module/Topic

Introduction to finite element analysis and Stress analysis in Autodesk Inventor

    - Finite element solution process

    - Types of finite elements

    - Boundary conditions

Chapter

Lecture notes,

Chapter 19, Shigley

Events and Submissions/Topic

Vacation Week Begin Date: 15 Aug 2022

Module/Topic

Chapter

Events and Submissions/Topic

Week 6 Begin Date: 22 Aug 2022

Module/Topic

Basics and design of rolling-contact bearings

    - Bearing types and life

    - Selection of ball bearings

Chapter

Lecture notes

Chapter 11, Shigley

Events and Submissions/Topic

Interpretation of technical drawings and construction of 3D models Due: Week 6 Monday (22 Aug 2022) 9:00 am AEST
Week 7 Begin Date: 29 Aug 2022

Module/Topic

Design of cams and Dynamic simulations in Autodesk Inventor

    - Terminology in cams

    - Fundamental law of cam design

    - Practical design considerations

Chapter

Lecture notes

Events and Submissions/Topic

Week 8 Begin Date: 05 Sep 2022

Module/Topic

Assembly drawing and assembly in Autodesk Inventor

    - Necessary information

    - List of the parts needed

    - Showing how to assemble the parts

Chapter

Lecture notes

Events and Submissions/Topic

Week 9 Begin Date: 12 Sep 2022

Module/Topic

Basics of gears

    - Types of gears

    - Terminology

    - Force analysis

    - Efficiency of gear trains

Chapter

Lecture note

Chapter 13, Shigley

Events and Submissions/Topic

Week 10 Begin Date: 19 Sep 2022

Module/Topic

Design of mechanical springs

    - Stresses in Helical springs

    - Deflection in Helical springs

    - Modelling of mechanical springs

Chapter

Lecture notes

Chapter 10, Shigley

Events and Submissions/Topic

Week 11 Begin Date: 26 Sep 2022

Module/Topic

Electromechanical components and actuators

    - Classification of sensors and actuators

    - Solenoid actuators and stepper motors

    - Rotary and linear actuators

Chapter

Lecture notes

Events and Submissions/Topic

Dynamic analysis and finite element analysis on machine elements Due: Week 11 Monday (26 Sept 2022) 9:00 am AEST
Week 12 Begin Date: 03 Oct 2022

Module/Topic

Future of technical drawings and sustainability in design

    -     Model-based definition that integrates CAD/CAM/CAI into a digital workflow

    -    Sustainable design embracing social, economic, and environmental impacts

Chapter

Lecture notes

Events and Submissions/Topic

Review/Exam Week Begin Date: 10 Oct 2022

Module/Topic

Chapter

Events and Submissions/Topic

Exam Week Begin Date: 17 Oct 2022

Module/Topic

Chapter

Events and Submissions/Topic

Assessment Tasks

1 Written Assessment

Assessment Title
Interpretation of technical drawings and construction of 3D models

Task Description

You will be provided with multiple technical drawings from which you will construct corresponding 3D models. In addition, you will be given tasks to design the most suitable machine components under the given circumstance and to build the 3D model of the components.


Assessment Due Date

Week 6 Monday (22 Aug 2022) 9:00 am AEST


Return Date to Students

Week 8 Monday (5 Sept 2022)

Students can access feedback through Turnitin Feedback Studio using the same link for submission.


Weighting
20%

Minimum mark or grade
50%

Assessment Criteria

Your work will be assessed against the following items:

1. Demonstration of a good understanding of AS1100.101 and .201 by using correct techniques in technical drawings

2. Understanding underlying theories to design and select the most suitable machine elements

3. Application of correct dimensioning and tolerances in technical drawings 


Referencing Style

Submission
Online

Submission Instructions
Students are required to submit a report together with drawing files using the link provided in the unit's Moodle site.

Learning Outcomes Assessed
  • Explain design principles and rules of fundamental mechatronics elements
  • Apply stress analysis and fatigue analysis theories, and failure modes to design simple mechatronics elements
  • Solve real-life problems and communicate professionally using mechatronics engineering terminology, symbols, and diagrams that conform to Australian and international standards


Graduate Attributes
  • Communication
  • Problem Solving
  • Critical Thinking
  • Information Technology Competence
  • Ethical practice

2 Electronic Focused Interactive Learning (eFIL)

Assessment Title
Dynamic analysis and finite element analysis on machine elements

Task Description

You will design gears and cams under the given circumstances. Then, you will conduct dynamic analysis and finite element analysis to verify your design for the competency check.


Assessment Due Date

Week 11 Monday (26 Sept 2022) 9:00 am AEST


Return Date to Students

Review/Exam Week Monday (10 Oct 2022)

Students can access feedback through Turnitin Feedback Studio using the same link for submission.


Weighting
30%

Minimum mark or grade
50%

Assessment Criteria

Students' work will be assessed against the following items:

1. Use of correct analytical approaches using relevant theoretical calculations

2. Ability to model machine components in 3D CAD software with high accuracy

3. Capability of using numerical analysis tools to validate the demonstrated analytical analysis


Referencing Style

Submission
Online

Submission Instructions
Students are required to submit a report together with drawing files using the link provided in the unit's Moodle site.

Learning Outcomes Assessed
  • Analyse the design requirements and select most suitable components from manufacturers’ catalogues
  • Analyse static and dynamic loading conditions of mechatronics elements using industry standard software
  • Solve real-life problems and communicate professionally using mechatronics engineering terminology, symbols, and diagrams that conform to Australian and international standards
  • Work individually, and collaboratively in teams, communicate professionally in presenting your solutions.


Graduate Attributes
  • Communication
  • Problem Solving
  • Critical Thinking
  • Information Technology Competence
  • Ethical practice

3 Take Home Exam

Assessment Title
Take home exam

Task Description

Students will be given multiple tasks covering the entire content of the unit. These tasks include interpretation of technical drawings, analytical and numerical analyses, and construction of 3D models for mechatronics elements and their technical drawings as per the relevant Australian Standards.


Assessment Due Date

Students will be notified of the exact date and time for the take home exam in the middle of the term.


Return Date to Students

Students can check their result on the day for certification of grades


Weighting
50%

Minimum mark or grade
50%

Assessment Criteria

Students will be assessed against the following items:

1. Correct interpretations of the given tasks and technical drawings

2. Development of FBDs for the analytical and numerical analyses where necessary

3. Application of relevant theories to design mechatronics elements

4. Proficiency in using common 3D modelling software in a limited amount of time

5. Accurate development of technical drawings of mechatronics elements, conforming to AS1100.101 and 201


Referencing Style

Submission
Online

Learning Outcomes Assessed
  • Explain design principles and rules of fundamental mechatronics elements
  • Apply stress analysis and fatigue analysis theories, and failure modes to design simple mechatronics elements
  • Design simple electromechanical power transmission units and model them using industry standard solid modelling software
  • Solve real-life problems and communicate professionally using mechatronics engineering terminology, symbols, and diagrams that conform to Australian and international standards


Graduate Attributes
  • Communication
  • Problem Solving
  • Critical Thinking
  • Ethical practice

Academic Integrity Statement

As a CQUniversity student you are expected to act honestly in all aspects of your academic work.

Any assessable work undertaken or submitted for review or assessment must be your own work. Assessable work is any type of work you do to meet the assessment requirements in the unit, including draft work submitted for review and feedback and final work to be assessed.

When you use the ideas, words or data of others in your assessment, you must thoroughly and clearly acknowledge the source of this information by using the correct referencing style for your unit. Using others’ work without proper acknowledgement may be considered a form of intellectual dishonesty.

Participating honestly, respectfully, responsibly, and fairly in your university study ensures the CQUniversity qualification you earn will be valued as a true indication of your individual academic achievement and will continue to receive the respect and recognition it deserves.

As a student, you are responsible for reading and following CQUniversity’s policies, including the Student Academic Integrity Policy and Procedure. This policy sets out CQUniversity’s expectations of you to act with integrity, examples of academic integrity breaches to avoid, the processes used to address alleged breaches of academic integrity, and potential penalties.

What is a breach of academic integrity?

A breach of academic integrity includes but is not limited to plagiarism, self-plagiarism, collusion, cheating, contract cheating, and academic misconduct. The Student Academic Integrity Policy and Procedure defines what these terms mean and gives examples.

Why is academic integrity important?

A breach of academic integrity may result in one or more penalties, including suspension or even expulsion from the University. It can also have negative implications for student visas and future enrolment at CQUniversity or elsewhere. Students who engage in contract cheating also risk being blackmailed by contract cheating services.

Where can I get assistance?

For academic advice and guidance, the Academic Learning Centre (ALC) can support you in becoming confident in completing assessments with integrity and of high standard.

What can you do to act with integrity?